Muhammad Ismail
Engineering & Professional Maintenance
Bekasi
Summary
Experienced engineer with over seven years of experience in enhancing operational efficiency, optimizing budget management, and improving project delivery in a factory setting. Contributions have led to a significant decrease in breakdowns, driving overall productivity and performance.
Overview
7
7
years of professional experience
2
2
Languages
Work History
Maintenance & EHS Manager - HCL & PCL Plant
WINGS GROUP INDONESIA
East Karawang, West Java, Indonesia
09.2023 - Current
- Expertly managing a diverse fleet of packaging equipment, including 50 pouch machines, 110 sachet lines, 20 bottle machines, and 100 plastic machines encompassing Injection Mold, Blow Mold, Injection Blow, and Stretch Blow technologies.
- Achieved a 30% reduction in engineering project costs by strategically sourcing vendors, thereby extending machine lifespan and enhancing performance.
- Spearheading initiatives to increase Mean Time Between Failure (MTBF) by 30% and slash breakdown rates by 60% for the fiscal year 2023.
- Provides significant operational support in increasing the average annual OEE from 65% to 80% by the end of 2024, while also enhancing structural cost budgeting.
- Overhauling Preventive Maintenance (PM) System processes and integrating Autonomous Maintenance (AM) & Quality Control (QC) Systems to support the implementation of PM System.
- Leading the Run to Standard (R2S) project aimed at targe ng specific losses across various technologies and minimizing Quality Complaints.
- Led initiatives to enhance people protection through implementation of machinery safety, electrical safety, and structure safety measures at the factory.
- Collaborated with cross-functional teams to identify opportunities for continuous improvement in EHS processes.
- Promoted a culture of safety throughout the organization by consistently emphasizing its importance during meetings, trainings, and daily operations.
Sr. Asst. Engineering Mgr. - Packing & Project
Unilever Indonesia
Cikarang, West Java, Indonesia
08.2019 - 08.2023
- Spearheading the management of an extensive array of packaging machinery, including 34 pouch machines, 62 sachet lines, 37 case erectors and sealers, and AGV systems.
- Played a pivotal role in a multidisciplinary team to initiate and execute a research project, achieving timely and budget-compliant delivery.
- Drove significant cost reductions by astutely selecting vendors for engineering projects, achieving a 50% cost saving through enhanced machine life and performance.
- Formulated and executed a strategic engineering maintenance plan, cutting MTTR by 35 minutes, boosting MTBF by 40%, and enhancing OEE by 10%.
- Eliminated quality complaints related to shortpacked and empty products, maintaining zero complaints since mid-2020 through targeted improvement initiatives.
- Championing cyber security and machinery safety protocols within the Home Care Liquid Factory.
- Successfully rolled out the Digital Factory Opera on System (DFOS), centralizing critical machine parameters onto a unified digital platform.
Asst. Engineering Manager - Utilities & Project
Unilever Indonesia
Cikarang, West Java, Indonesia
02.2018 - 07.2019
- Spearheaded weekly alignment meetings, op mizing energy management and project coordination within Utilities& WWTP sectors.
- Managed external vendor and contractor relations, guaranteeing resource delivery and task completion on within set timelines.
- Achieved significant cost savings by leading key projects, including an energy optimization initiative that reduced electricity expenses by 700 million IDR annually through the strategic use of compressors and chillers.
- Enhanced WWTP capacity and pioneered a heat recovery initiative, utilizing compressor recovery and steam condensate re-use for pre-heating processes.
Education
Bachelor of Science - Engineering Physics
Universitas Gadjah Mada
Yogyakarta11-2016
Skills
Machinery safety expertise
Maintenance management system
Project execution management
Effective leadership
Quality management system
Hygienic design practices
Effective communication
Problem-solving aptitude
Self motivation
Hobbies and interests
Basketball
Languages
5,C1
Education
other
Timeline
Maintenance & EHS Manager - HCL & PCL Plant
WINGS GROUP INDONESIA
09.2023 - Current
Sr. Asst. Engineering Mgr. - Packing & Project
Unilever Indonesia
08.2019 - 08.2023
Asst. Engineering Manager - Utilities & Project
Unilever Indonesia
02.2018 - 07.2019
Bachelor of Science - Engineering Physics
Universitas Gadjah Mada