Summary
Overview
Work History
Education
Skills
Hobbies and interests
Languages
Education
Timeline
Generic
Muhammad Ismail

Muhammad Ismail

Engineering & Professional Maintenance
Bekasi

Summary

Experienced engineer with over seven years of experience in enhancing operational efficiency, optimizing budget management, and improving project delivery in a factory setting. Contributions have led to a significant decrease in breakdowns, driving overall productivity and performance.

Overview

7
7
years of professional experience
2
2
Languages

Work History

Maintenance & EHS Manager - HCL & PCL Plant

WINGS GROUP INDONESIA
09.2023 - Current
  • Expertly managing a diverse fleet of packaging equipment, including 50 pouch machines, 110 sachet lines, 20 bottle machines, and 100 plastic machines encompassing Injection Mold, Blow Mold, Injection Blow, and Stretch Blow technologies.
  • Achieved a 30% reduction in engineering project costs by strategically sourcing vendors, thereby extending machine lifespan and enhancing performance.
  • Spearheading initiatives to increase Mean Time Between Failure (MTBF) by 30% and slash breakdown rates by 60% for the fiscal year 2023.
  • Provides significant operational support in increasing the average annual OEE from 65% to 80% by the end of 2024, while also enhancing structural cost budgeting.
  • Overhauling Preventive Maintenance (PM) System processes and integrating Autonomous Maintenance (AM) & Quality Control (QC) Systems to support the implementation of PM System.
  • Leading the Run to Standard (R2S) project aimed at targe ng specific losses across various technologies and minimizing Quality Complaints.
  • Led initiatives to enhance people protection through implementation of machinery safety, electrical safety, and structure safety measures at the factory.
  • Collaborated with cross-functional teams to identify opportunities for continuous improvement in EHS processes.
  • Promoted a culture of safety throughout the organization by consistently emphasizing its importance during meetings, trainings, and daily operations.

Sr. Asst. Engineering Mgr. - Packing & Project

Unilever Indonesia
08.2019 - 08.2023
  • Spearheading the management of an extensive array of packaging machinery, including 34 pouch machines, 62 sachet lines, 37 case erectors and sealers, and AGV systems.
  • Played a pivotal role in a multidisciplinary team to initiate and execute a research project, achieving timely and budget-compliant delivery.
  • Drove significant cost reductions by astutely selecting vendors for engineering projects, achieving a 50% cost saving through enhanced machine life and performance.
  • Formulated and executed a strategic engineering maintenance plan, cutting MTTR by 35 minutes, boosting MTBF by 40%, and enhancing OEE by 10%.
  • Eliminated quality complaints related to shortpacked and empty products, maintaining zero complaints since mid-2020 through targeted improvement initiatives.
  • Championing cyber security and machinery safety protocols within the Home Care Liquid Factory.
  • Successfully rolled out the Digital Factory Opera on System (DFOS), centralizing critical machine parameters onto a unified digital platform.

Asst. Engineering Manager - Utilities & Project

Unilever Indonesia
02.2018 - 07.2019
  • Spearheaded weekly alignment meetings, op mizing energy management and project coordination within Utilities& WWTP sectors.
  • Managed external vendor and contractor relations, guaranteeing resource delivery and task completion on within set timelines.
  • Achieved significant cost savings by leading key projects, including an energy optimization initiative that reduced electricity expenses by 700 million IDR annually through the strategic use of compressors and chillers.
  • Enhanced WWTP capacity and pioneered a heat recovery initiative, utilizing compressor recovery and steam condensate re-use for pre-heating processes.

Education

Bachelor of Science - Engineering Physics

Universitas Gadjah Mada
Yogyakarta
11-2016

Skills

Machinery safety expertise

Maintenance management system

Project execution management

Effective leadership

Quality management system

Hygienic design practices

Effective communication

Problem-solving aptitude

Self motivation

Hobbies and interests

Basketball

Languages

5,C1

Education

other

Timeline

Maintenance & EHS Manager - HCL & PCL Plant

WINGS GROUP INDONESIA
09.2023 - Current

Sr. Asst. Engineering Mgr. - Packing & Project

Unilever Indonesia
08.2019 - 08.2023

Asst. Engineering Manager - Utilities & Project

Unilever Indonesia
02.2018 - 07.2019

Bachelor of Science - Engineering Physics

Universitas Gadjah Mada

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Muhammad IsmailEngineering & Professional Maintenance