Surya Christ Makroni Manalu

Oil/gas & wind farm offshore platforms (CPP, WHP, LQ, Flare boom, Bridge, modularized substations and instrument shelters/E-House, OSS/OSP/HVDC) associated Jacket substructure, onshore LNG & Refinery for Process/Utilities treatment plant, co2 sequestration and carbon capture storage (CCS), FPSO/FSO topside, marine supply vessel (AHSV/AHST/AWB).

17 years' construction equivalent (piping system and MLP/Overlay, steel structure, mechanical equipment and HVAC) working experience in a similar roll for a minimum of 10 years in the fabrication yard and 3 years in the onshore remote area than 4 years in the offshore remote area for the Client and/or major EPC/EPCI/EPCIC contractors. Experience in site survey, design/review drawing, detail engineering/analysis, fabrication/assembly, erection/installation, inspection, integration (lifting/upending, roll up) transportation, load out, tie in, hook up completion with scope new development (turnkey), repair, modification, reactivation, retrofit, annual planned shutdown optimization, maintenance facility & integrity Services for Offshore/Onshore Project (upstream/midstream/downstream).

• CSWIP BGAS - Painting Inspector Grade 2
• CSWIP 3.1 - Welding Inspector
• Lifting/Rigging Engineer
• AOSH - Accident Investigations
• IOSH - Managing safely

♦ Job Purpose

- To support the Head of Fabrication and Hook Up in executing the Onshore Fabrication and Hook Up activities at Offshore Project.

- Deliver project execution with focus on Fabrication and Hook UP’s in order to contribute to the successful execution and timely completion of the project.

♦ Key Accountabilities (Duties include but not limited to)

- Support the Head of Fabrication

- Provides technical and constructability and completions input in works execution

- Responsible for assuring contractual / technical requirements are met as per AGREEMENT with CONTRACTOR

- Ability to read and comment on construction documents, engineering specifications, design reports, data sheets and comment if necessary to be in line with project specific requirements.

- Makes decisions and solves problems related to a specific discipline/field

- Ability to develop procedures for execution and ensures alignment with stakeholders

- Working with the COMPANY / CONTRACTOR and interfacing with other teams to ensure project requirements are met and delivered on time

- Provide timely review CONTRACTOR’s documents/deliverables

- Attend and contributes into the project main reviews including project risk sessions such as What-If, HAZID, HAZOP, Model Reviews, Constructability Reviews, SIMOPS

- Delivers visible Quality and HSE leadership.

♦ Reporting and Relationships

• Internal

Supports the Head of Fabrication in daily tasks with execution. Interfaces with various Project Members and other departments as required.

• External

Interacts effectively with COMPANY Management, OESS, OPS and other entities to discuss project issues, organizing meetings and progress.

Frequent contacts with Contractor

Exhibits team leadership skills, integrity, self-confidence and fairness

♦ Job Context & Major Challenge(s)

- Communication and influencing of various organizations in an international and multi-cultural environment

- High visibility to Project Management Teams, Operations and Shareholders

- Provide communication, advice and support across individual Project Management Teams in matters relating to Construction

- Exercises judgment in making decisions; knows when to seek advice. Understands organizational authority and seeks appropriate line management approvals

- Works effectively within the Team to execute the works safely, timely and on budget

- Establishes credibility with peers, sub-ordinates and supervisors

- Delivers scope execution in line with COMPANY protocols and procedures

- Develops new procedures as necessary to execute work safely and to further develop the COMPANY Project Management System and philosophy

- Works on high capital expenditure projects in a highly dynamic team environment that has tight-deadlines, high pressure and visibility, requiring accuracy, initiative and the ability to multi-task as essential skills

♦ Technical and Business Skills

- Good written and verbal communication skills

- Good Follow-up skills

- Good Problem Solving skills

Engineering

• Review or prepare drawing layout/isometric/cutting plan and procedure for fabrication, installation, Integration (lifting/upending/roll up), hook up completion, transportation and load out.

• Review or prepare method statement and procedure for fabrication and assembly; pipe spool, valve and vessel (PVV) and steel structure for topside platform, LNG module and FPSO topside module, include jacket sub structure (leg/horizontal & vertical brazing/section panel/row/Colom and anode), landing boat, ladder, jacket work way, shifting and lifting plant (Routine & Non Routine lift, Heavy lift).

• Review or prepare method statement for thermal cutting, rolling leg and plate forming, IRS fabrication and installation, launch cradle/launching pusher plate/lunch runner, drainage matt, closure plate, brace manual coping, Inner box leg erection joint fabrication and inspection sequence, panel installation,

• Review or prepare procedure for gangway installation plan, hook up completion brownfield & tie In execution procedure include tie in list/plant, AWB/AHSV survey & positioning procedure/approaching, AWB/AHSV anchor handling & mooring procedure, material installation & top up/tools & consumable include equipment list, general lifting procedure and routine/non routine lifting plan, POB & SIMOP plant, TRA/L2RA/jsA/PTW confine space/hoot work & cold work procedure, demolition procedure, installation procedure, cold cutting   procedure, pressurize habitat installation operation & dismantling procedure, cWP (construction work package) and iWP (installation work pack/job card of scaffolding, piping, steel structure, mechanical vessel),

• Provide mapping installation and transportation plan, readiness of material/tools/equipment/man power requirement, readiness of heavy equipment, lifting plan, constructability sequence, join sequence (erection, hook up), and vendor requirements

• Develop/reviews for brownfield scope of work, Implementation schedule with showing TAR window schedule, required material and construction equipment schedule, required resources (by craft) and qualification, Constraint's clearance (scaffolding, access, etc.).

Steel Structure

• Fixed jacket substructure

- Ensure all steel structure material following specification API 2A (WSD and LRFD), DNV OS-C101, DNV-RP-C203, DNV-OS- C301-E302, Noble Denton 0027/NDI, ISO 19901-3, NORSOK N-004, BS 7191: 1989, BS EN 10163-1: 1991, DD ENV1998-5: 1996, BS EN 5950, BS EN 10025, BS EN 6200, ISO 19902:2020, ISO 10721-1 (S420G1+Q, S420G1+M S420G2+Q, S420G2+M, S420JO, S355G7/8/910+N, S355G7/8/9/10+M, S355N/M, S335J0, S275)

- Carry out fabrication, assembly, erection, integration, transportation, load out activity for tubular & plate supplied to jacket legs & conical transition, piles, braces, riser pipe, claim, protector, hanger except for misc. components i.e. buoyancy tank, mud mat plate/frame, Primary Pile above mudline, skirt pile sleeve & connection plate, pile spacer & guide fins, yoke plates & shear plates, cap & connection plate, diaphragm plate, ring stiffeners, cone, conductor guide, launch truss, lifting eyes/trunnion, anode, J tube. Jacket Legs will be made up to full join/length on the skid way. Jacket braces will be assembled/paint in workshop, coping shops include parts of plate girder, pad eye/ turnnion, etc., also can be manufactured by use of plates, beam and/or shape cutters and tubular coping/profiling (machines or manual profiling).

• Fixed jacket OWF/WGTs

- Ensure all steel structure material following specification API 2A (WSD and LRFD), DNV OS-C101, DNV-RP-C203, DNV-OS-C301-E302, Noble Denton 0027/NDI, ISO 19901-3, NORSOK N-004, BS 7191: 1989, BS EN 10163-1: 1991, DD ENV1998-5: 1996, BS EN 5950, BS EN 10025, BS EN 6200, API 2A-WSD, ISO 19902:2020, ISO 10721-1 (S275JR/JO/J2, S355JR/JO/J2, S355K2, S355N/M/ML,S420N/M/ML, S420G1+Q/M, S420G2+Q/M and S460N/M/ML)

- (Jacket substructure) Carry out fabrication, assembly, erection, integration, transportation, load out activity for tubular supplied by as rolled tubular & plate in length jacket legs/skirt & conical transition, piles, braces, J tube except for misc. components i.e. skirt pile sleeve & connection plate, pile spacer & guide fins, yoke plates & shear plates, cap & connection plate, diaphragm plate, ring stiffeners, lifting eyes/ trunnion, boat landing, ladder, anode. Jacket legs/j tube/boat landing/ladder will be made up to full join/length on the skid way. Jacket leg, braces, lifting trunnion, anode will be assembled/paint in workshop, coping shops. Beam and/or shape cutters and tubular coping/profiling (machines or manual profiling).

- (Jacket foundation) Carry out fabrication assembly, erection, integration, transportation, load out activity for tubular supplied by as rolled tubular & plate in length jacket legs, braces, except for misc. Components i.e. gripper, boat landing, stub in, J tube, ladder, grouting, anode, grillage. Jacket leg, braces, lifting turnnion, anode will be assembled/paint in workshop, coping shops. Beam and/or shape cutters and tubular coping/profiling (machines or manual profiling).

• Topside module and platform

- Ensure all steel structure material following specification DNV-ST-0145, DNV-OS-C101, DNV CN30, DNV RP-C201, DNV OS-J101-LRFD, DNV OS-C201-WSD, DNV RP-C203, BS 7191: 1989, BS EN 10163-1: 1991, DD ENV1998-5: 1996, BS EN 5950, BS EN 10025, BS EN 6200, API 2A-WSD, ISO 19902:2020, ISO 10721-1, AISC 326 (ASTM A36, ASTM A573/578/588, ASTM A307/193, ASTM A325, ASTM A633/678, ASTM A131/537, ASTM A53/135/139/381/500/520/618/106, API 5L, API 2H/2W/2Y)

- Carry out fabrication, assembly, erection, inspection, integration (lifting/upending/roll up), transportation, load out activity for topside module for oil/gas platform:

CPP   (steel structure scope for main deck, mezzanine deck, cellar deck, sub cellar deck, jacket work way, assess platform boat landing, riser, slug catcher)

WHP   (steel structure scope for main deck, cellar deck, sub cellar deck, jacket work way, assess platform boat landing, conductor, riser, wells slot, include pedestal crane)

LQ  (steel structure scope for sleeping quarters, galley, eating (mess) facilities, food storage, laundry facilities, recreation facilities, installation control room, crew offices, boot/locker room, helideck, lifeboats, emergency power generation, include pedestal crane)

E House Substation (steel structure scope welded base frame, wall & roof panels, outfitting)

• Carry out fabrication, assembly, erection, inspection, integration (lifting/upending/roll up), transportation, load out activity for topside module for offshore wind farm

- Offshore Substation Platform: steel structure scope for platform (structure, accommodation, drain, marine system, David crane, helideck), cooling (HVAC, sea/fresh water), communication must, protection (fire detection/fighting), bust duct, diesel generator include pedestal crane

- Transition piece:structure flange, external platform, internal cage, services crane

• Carry out fabrication, assembly, erection, inspection, integration (lifting/upending/roll up) activity for topside module for FPSO Topside

- FPSO top side module p/f (steel structure scope for turret & swivel, accommodation, Technical Building/E-House)

- FSO Hull storage for oil/gas or condensate (MR/Panamax, Aframax/Suezmax, VLCC/ULCC) topside (main deck, pipe rack, accommodation deck, power generation/E House, davit/pedestal crane, helideck) Mooring (turret, spread, mooring, tower yoke, calm & anchor)

• Carry out fabrication, assembly, erection, inspection, integration activity for topside module for onshore oil & gas treatment plant for LNG train & Refinery area process & utilities

- Process plant feed gas processing and Liquefaction module - steel structure scope for pipe rack

- Utilities plant - steel structure scope for pipe rack

• Carry out fabrication, assembly, erection, integration activity for access platform/boat landing, ladder associated handrail, riser protector and claim/hanger, float over barge and installation aids, grillage, ST support and outfitting's

Piping line associated valve and vessel/equipment

• Ensure all material following specification - ASME B31.1, ASME B31.2, ASME B31.3, ASME B31.4, ASME B31.5, ASME B31.8, ASME B31.9, ASME sec II, ASME sec V, ASME sec VIII (CS; ASTM A53 Gr. A/B, ASTM A105 Gr. A/B/C, ASTM A106 Gr. A/B/C, ASTM A333 Gr1-6) (AS; ASMT A335 Gr.P1-22, SS; ASTM A312 TP304 H/L, TP308/TP310/TP316 H/L) (NS; ASTM A333 Gr. 3-8) (API; API 5L Gr. 1-6, API A25 Gr A/B, API X42/46/52/60/65/70, API X(AA), API 625, API 5CT/ISO11960)

• Topside module and platform

- Carry out fabricated, assembly, erection, hook up completion, testing until commissioning activity for piping line:

CPP   (piping scope for meter run & test separator, production header, production separator, heat exchanger, discharge header, exports line, pig launcher/pig receiver, condensate re-injection point, metering box, emergency shutdown valve (ESDV), diesel storage system, emergency diesel generator, CO2 snuffing package, fin fan cooler, scrubber, filter, heater, flare boom)

WHP   (piping scope for production manifold to receive well fluid from all the wells, lift gas manifold for feeding lift gas to well along with Injection gas regulation/control and measurement system, Christmas tree, pig launcher, WI manifold for feeding injection water to WI wells along with metering system, test manifold and test separator and associated measurement system for Oil, Gas and Water, well control panel (SDP), lift gas and injection water is brought in by subsea lines from process platform, fire water pumps and firefighting system, HC gas detectors, ESD/FSD system, WHP to FPU/FSO liquid pipeline pig launcher, WHP gas pipeline pig launcher, WHP to ORF gas export pig launcher, FPU/FSO to WHP gas export pig launcher, test & production separator package, close & open drain system, CO2 snuffing package)

LQ  (piping scope for heating ventilation and air conditioning (HVAC) systems, fire and gas detection, firewater (seawater lift) pump(s), potable water plant, sewage treatment and disposal)

E House Substation (piping scope for cooling & HVAC system, F&G system, fire suppression/protection system)

• Carry out fabricated, assembly, erection, hook up completion, testing until commissioning activity for piping line onshore process & utilities plant

- Process plant feed gas processing and Liquefaction module - piping scope for piping line associated pipe support and instrument valve, vessel, air coolers, separators, debutanizer, scrubbers, etc.

- Utilities plant (piping scope for water system, heating system, fuel gas system, instrument & tool air system, nitrogen system)

• Carry out fabrication, assembly/erection, hook up completion, testing until commissioning for piping line AHSV/AHST/AWB (steering gear, engine/compressor room, ECR, bow thruster, Tank-FO, FW, SW, ballast)

• Carry out fabricated, assembly, erection, hook up completion, testing until commissioning activity for onshore/offshore pipe spools include pipe support (gas in, production & utilities line, open & close drain, vent, atmospheric, flare), co2 sequestration, carbon capture and storage (CCS), riser pipe and pipeline double joint

• Carry out activity for Cutting & beveling and ensure dimension of cutting, type of end preparation (BE: beveled end, PE: Plain End, TOE: Threaded one end) and additional extra length for field adjustment refer to isometric shop drawing

• Carry out assembly activity for pipe fittings with Flanges (Weld neck, Threaded, Socket weld, Slip-on, lap-joint, Blind, End Cap), Reducer concentric/eccentric, Equal/barred T and Elbow - long radius & short radius

• Carry out installation activity for instrument Valves - Gate Valves, Ball Valves, Globe Valves, Butterfly valves, Check Valves: Piston or Swing type and Single plate or Dual Plate, Choke Valves, Plug Valves, Safety Relief valves, BVS, SRV, SDV/ESDV, and ESD/FSD.

• Carry out installation activity for Gaskets - Spiral Wound, Inner ring and Outer (Centering), Flat Ring (Used usually for lower pressure rating and lower temperature), Ring Gasket (Used for high pressure rating and above, oval shape, octagonal shape) include bolt and nut as requirement drawing/spec

• Supervise mechanical equipment installation for Separator, Drum, Scrubber, Filter, Heater, Heat Exchanger, Fan Cooler, Pig receiver/launcher, storage tank, pedestal/services crane, turbine and diesel generator, compressor, pump, sea/fresh water package, injection package, firefighting, etc.

HVAC

• Carry out activity for fabrication, assembly, erection, until commissioning of HVAC system (AHU/ACCU/Pump skid and unit following support cooling pipe and accessories motorize valve, three-way valve, ball valve, butterfly valve, check valve, glove valve, needle valve, strainer, safety relief valve, solenoid valve/fusible link valve, pressure regulator, L/round bar support/hanger, rectangular/spiral duct for supply/return/fresh air, fire/smoke dumper, fan blower, supply/return/exhaust grill includes accessories fire/smoke detector, humidity/temperatures transmitter include PLC/Control Panel associated power/control cabling).

• Ensure MC of testing duct leaked medium pressure with static differential 1000 Pascal and air lead rate 0.8 L/S and refrigerant unit and chiller/AHU unit, energize PLC and control panel for integration testing of all dumper, smoke/fire detector, fan blower, F&G until orientation record the air flow rate and velocities of area, humidity and temperature.

Welding

• Carry out welding activity for Pipe spool with polarity DC+Ve/DCEP/DCRP, DC-Ve/DCEN/DCSP, AC and configuration socket weld, but weld, for single/double V/butt/bevel - GTAW/GMAW/SMAW (root/hot/fill/cap pass) + FCAW (fill/cap/profile) – manual + semi-automatic + automatic

• Carry out welding activity for structural topside with polarity DC+Ve/DCEP/DCRP, DC-Ve/DCEN/DCSP, AC and configuration fillet weld, but weld, set branch, T butt weld, long seam for square edged open/close, single/double V/butt/bevel, Tee/lap/corner – SMAW (root/hot/fill/cap pass) + GMAW/FCAW (fill/cap pass) + SAW (root/hoot/fill/cap/profile) – manual + semi-automatic + automatic

• Carry out welding activity for jacket substructure/foundation with polarity DC+Ve/DCEP/DCRP, DC-Ve/DCEN/DCSP, AC and configuration fillet weld, but weld, set branch, T butt weld, long seam for Leg join; SMAW (root/hot pass) + FCAW (fill/cap pass) + SAW (root/hoot/fill/cap/profile), for Bracing, anode, J tube splice join; GTAW (root/hoot pass) + SMAW (root/hot pass) + FCAW (fill/cap pass) + FCAW orbital serimax (hot/fill/cap pass), for riser, J tube TKY or Branch Connection Weld & Repair; SMAW/GTAW/GMAW (root/hot/fill/cap pass) + FCAW (hot/fill/cap pass) - manual + semi-automatic + automatic

Inspection, NDT and Testing

• Ensure & following tubular/piping testing as requirement - Visual testing, Non-Destructive Test: MPI/MT/PT/UT/RI of welds, Destructive Test: tensile, impact, hardness, macro/micro, bend, fracture/nick break test of welds

• Ensure activity of inspection and testing as specified in ITP in terms of fit/up, welding, air test, vacuum test, hose test, and final inspection

• Carry out activity for welder qualifications and welding processes, polarity and consumable SMAW, GTAW/GMAW, SAW, and FCAW (before, during and after)

• Ensure activity for visual illumination, inspection for join/weld/imperfection type, inspection for residual stress/distortion, heat treatment, weldability

• Ensure activity for blasting/painting processes and checks surface preparation, records atmospheric conditions, record dew point, RH and monitor addition of thinners and then to verifies correct color-coding cycles and painting to carries out wet and dry film thickness checks and monitors observations

• Ensure activity for adhesion testing, penetration testing, evaluates impact testing and visual checks after blasting

• Carry out activity for visual check, line check, and reinstatement, trial fit for structural and mechanical piping work

• Carry out activity for piping system testing: Hydrostatic test /Pneumatic Test, include Riser pipe & Buoyancy tank leak testing

Hook   Up Completion, Transportation, and Load out (Methodology skidding & lifting)

• Carry out activity for fabrication team during the course of load out and sea fastening, warranty surveyor until Certificate of Approval (CoA) is issued for sail away, and thorough understanding of the project scope of works (i.e. drawings, specifications, contracts obligations)

• Maintain close liaison with fabrication PMT and Contractor for readiness of the various facilities (topsides, flare, bridges, jackets)

• Ensure all materials, equipment and installation aids necessary for jackets/topsides transportation and field installation are available on site Tie Downs and Sea fastenings and report any cases of delays and/or unavailability.

• Ensure doc for all activities related to HUC and T&I scope (preparation procedure & work package, readiness material surplus/installation/top up, tie in, equipment and tools, lifting rigging equipment, SPMT transportation, etc.)

• Supervise installation, integration, lifting activity for topside, jacket, deck extension associated skid include support and steel structure outfitting (primary/secondary row and column) in offshore facility for topside platform

• Supervise installation, tie in, re instatement, inspection, hook up completion and testing, commissioning activity for piping valve and vessel in offshore facility for topside platform

• Auto CAD 2D & 3D, SACS and Ms. Office (excel, Word, Power Point)

• Knowledge & Familiar with Steel structure, Tubular Design & Engineering.

• Knowledge & Familiar with Piping Design & Engineering.

- Piping system, - Material & Code, - Piping Drawing, - Piping Design use “PDMS”, - Pipe Stress Analysis use “Caesar II

• Knowledge about Piping System Component scope:

- Piping Support, Pipe Fittings, Elbows, Flanges, Gasket, Bolt and Nuts, etc.

- Installation of Valves, Vessel (non-/pressurized - vertical & horizontal), - Installation of Piping line/Subsea, Riser guard/claim and Expansion spools

• Knowledge about Process and Instruments Diagram (P&ID) - Isometric Drawing, - Key Plan, - Hydro testing & Test package

• Knowledge about DNVGL-ST-N001, DNVGL-OS-C401, DNV 0035/ND, DNV 0015/ND, DNV-ST-0126, DNV-OS-H-, BS EN 10225, ANSI, API, ASME, ASTM

• Knowledge about Process DW 142/143/144, SOLAS, ASHRAE and SMACNA of HVAC System followed protection (fire detection & fighting/sprinkler)

• Functional Area experience:

- Yard Fabrication, Testing and pre-commissioning, - Onshore & Offshore hook up completion

· Construction Interface Management (PMI-CPTM)

· Construction Execution Planning (PMI-CPTM)

· Generative AI Overview for Project Managers (PMI)

· Project Management Professional

· Floating Production Storage and Offloading (FPSO)

· Oil and Gas Processing Systems

· Introduction Oil and Gas

· Lifting Operation & Equipment (LOLER)

· Pressure and Leak testing

· Mechanical Join Integrity - hydraulic torque and tension (MJ 10, 18, 19)

· Control of Work Performing Authority (PA) Mechanical, Piping

· Construction Site Representative

· Piping Design & Engineering

· Technical Drawing 2D/3D (AutoCAD)

· Fixed Offshore Platform & Jacket Design in Place Analysis

· Offshore Structure Design Lifting Analysis (SACS)

· Offshore Structure Design Transportations Analysis (SACS)

· Offshore Structure Design Load out Analysis (SACS)

· DDC Specification, Installation and Commissioning (SI), 4.5 PDHs (AIA)

· Air-Conditioning System Components-Pumps, Valves, Piping and Ductwork (I-P), 1.5 PDHs

· Special HVAC Systems (I-P), 3.0 PDHs (AIA), (GBCI)

· Oil & Gas Public Lecture of Mechanical Engineering

· BOSIET

· Sea Survival Course (British Safety Council & IIRSM)

· ISO 9001:2015 Lead auditor - QMS

· Painting Inspector

· Piping Inspector (API 570)

· Welding Inspector & NDT (AWS)

· Working at Height

· Risk Assessment

· Manual Handling Operation Awareness

· Fire Safety Induction

· Awareness ISO 45001 - 2018

· Fire Fighting

· First Aid

· Drop Objects

· OHSAS 18001-2007 Overview & Requirements

· English Courses

Name : Roberto Dore                                                            

Position : Construction Manager                                         

Company : Saipem Spa                                                    

Email : roberto.dore@saipem.com                                      

Phone : +62 815 3611 0795    

Name : Pandu Seta Aji

Position : Fabrication Manager

Company : NMDC

Email : pandu.aji@nmdc-group.com

Phone : +62 8125841230